Selfstudy programme 232 5speed automatic gearbox 09a09b. Audi, jetta, passat, 09g09m atsg pdf online download. Hello, i have a 2003 vw jetta with a 09a transmission, also known as a jatco jf506e. Compact size of needed to use of that gearbox on a compact car that in the engine compartment have a minimum of space. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports. Some fluid will run out when you remove the valve body. Ive never had one fall out on me but it is possible. This manual provides a component and solenoid application chart, sprag rotation, an obd2 code list, detailed information on the valve body, valve body mapping for circuit tracing as well as a complete set of oil schematics. Take the torx bolt out and pull the manual valve gently out of the valve body. Jatco jf506e transmission update handbook atsg automatic transmission service group pdf free onlinemazda mpv beginning in 2002 3. Jatco jf506e mazda 5f31j fwd 5 speed d c e b a reduction planetary servo assembly filter differential bell housing pump assembly input shaft case valve body accumulators internal wiring harness valve body cover manual linkage assembly external wiring harness solenoid locationsnames. Jf506e 09a transmission valve body for jaguar freelander land rover.
This remanufactured valve body will fit the 09a and jf506e applications. Jatco oem jf506e 09a transmission shift solenoid set gasket volkswagen 240. Jf506e transmission parts, repair guidelines, problems. N88 n89 n90 n91 n92 n93 n281 n282 n283 solenoids fits. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. Valve body faulty transmission faulty adjust linkage inspect valve body disassemble and inspect transmission at. Transmission repair manuals a4cf1, a4cf2 instructions. A valve with a circular body and a rotary motion disk closure member, pivotally supported by its shaft. Shift kit transmission valve body kits transgo shift kit. Information about rebuild transmission a4cf1, a4cf2 a special feature automatic transmission a4cf1 is its compact size. Now i have 1st and 2nd only in every position including reverse. Be sure to use a quality torque wrench to tighten the valve body bolts as you reassemble. It may also provide for the attachment of the actuator to the valve body.
Basic test procedures isolate no reverse on a jatco jf506e. I doubt he 23 shift flare is the solenoid, it is more likely a sticking valve in the valve body is sticking or something is internally leaking. Buy quality transmission part with fast free shipping for your transmission repairs. So i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a recommended ebay vendor. They usually contain the computers for the transmission, and theyre under a heavier strain and load than ever before. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. This manual contains the procedures necessary to diagnose, overhaul andor. Valve body rebuild and check ball placement 09a vwvortex. Kicks, pushes, and slipping in this transmission are considered to be the symptom of solenoids and valve body malfunction. The oil pump maintains the working pressures needed to stroke the servos and clutch pistons that apply or release the friction components. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Jf506e 09a transmission valve body for jaguar freelander.
At1 automatic transmission page description at2 operation at4 troubleshooting at9. Only use lint free paper or cloth to protect and clean around the valve body or inside any part of the transmission. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Typical bonnets are bolted, threaded, welded to, pressuresealed, or integral with the body. Jatco jf506e automatic transmission service manual free auto. Fuel injection free delivery possible on eligible purchases. Save your existing manual valve for reuse with our remanufactured valve body.
Basic test procedures isolate no reverse on a jatco. But at the same time the box has lost in reliability indicators. Jatco jf506e 09a transmission solenoid set with wire harness. Because we stand behind our quality, we are able to provide an industryleading limited lifetime warranty on all our remanufactured transmission valve bodies. The jf506e valve body is used in jaguar, land rover, vw and mazda vehicles. This spare parts catalog includes only transmission specification numbers for north american applications. I was in the process of re building my valve body on my 04 gti 1. For inspection and repair work, please refer to the relevant workshop.
Jf506e 09a auto transmission valve body for jetta vw jaguar land rover 5 speed. Sonnax transmission parts for vwaudi 09a applications. Up above the valve body there is a reverse feed pipe. Get it fixed before it destroys your whole transmission. I made this video for anyone wishing to attempt to swap out their valve body in a 09a automatic transmission, on a mk4 volkswagen jetta 1. My n283 valve regulates the atf oil pressure of brakes b2 and b3, maximum main oil pressure is applied to the brakes when it fails, resulting in harsh gearshifts is either stuck open or shorted to plus. Buy acdelco 24228787 gm original equipment automatic transmission control valve body with gaskets and seals. Jf506e solenoid kit, vw, jag, land rover rostra 529046.
However, changing the atf a couple times certainly would be worth trying. Buy quality transmission parts for your transmission repairs. In this video, i teardown a jf506e out of a jaguartrans came from the local jaguar dealership complaint of no reverse, i find the low drum broken in this unit. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and. Zf 6hp26 6hp28 automatic transmission spare parts catalog how to use this catalog table of contents technical information. Trnw members interact on everything from rebuilding tips, diagnostic help, troubleshooting, parts locating, and the art of operating and managing a full.
Also one valve sticks in when pushed and takes awhile to reseat is this something i can sand down to make it move. Sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa. The propeller shaft and wheels are free even when the transmission shift lever is set to p as long as the. Bolt the valve body minus the valve assembly to the case and torque it down. Gm 6t404550 gf6 gen i concerns and repair techniques.
Transtar is proud to stock a premium line of valve bodies for both domestic and import applications. Jf506e 09a transmission parts transmission parts now. Volkswagen 09a jf506e oversized pressure regulator valve kit. Chevrolet th700r4 automatic transmission repair manual pdf free online contents 700r4 transmission parts 700r4 transmission kits 700r4 transmission. If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case.
Bentley volkswagen jetta, golf, gti mk4 service manual 19992005 ocr. The 09g09m 6speed automatic transmission is installed in the following. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it. Valve bodies are the working brain of todays automatic transmission. One of the reason for valve body malfunction is the damage by contaminated atf of the channel and valve tc pressure regulator valve controlling torque converter blocking. It was succeeded by the jatco jf506e transmission designed 5speed automatic 09a tiptronic, and later.
Zf 5hp30 automatic transmission spare parts catalog. Automatic transmission basics linnbenton community. I pulled the valve body out incorrectly causing the balls to fall out and need some information on where to place them back in. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Axiline valve body testers test valve bodies, solenoids and pressure transducers with actual transmission pressures and heated oil under toughest simulated driving conditions. Valve body wear is common in all the gm 6 speed applications including the 6t40. The 6speed automatic gearbox 09g sets new standards in the segment of transversely mounted. Axiline electronic shifter this standalone or addon unit shifts electronic transmissions can control. Problem started with no 3rd speed available when cold, after running a few miles and tranny gets warm, 3rd speed will become available but in the meantime, tranny will shift rough from 2nd to 4th with rpms high of course so it can reach the speed for 4th to be available. Jf506e 09a automatic transmission valve body for vw audi a3 seat. Jf506e 09a automatic transmission valve body for vw audi a3. Such has been achieved through the use of special clutches and reducing valve body size. For all other 5hp30 transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more in formation about available spare parts and kits.
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